Factory Price Low MOQ Hastelloy C22 Round Wires
Hastelloy C22 wire is a type of high-performance alloy wire made from Hastelloy C22, a nickel-chromium-molybdenum alloy known for its exceptional corrosion resistance and versatility.
What Is The Difference Between Hastelloy C276 And C22?
1. Composition:
Hastelloy C276:
Nickel (Ni): 57%
Chromium (Cr): 14.5-16%
Molybdenum (Mo): 15-17%
Iron (Fe): Balance
Tungsten (W): 3-4.5%
Hastelloy C22:
Nickel (Ni): 56%
Chromium (Cr): 20-22%
Molybdenum (Mo): 12-14%
Iron (Fe): Balance
Tungsten (W): None
2. Corrosion Resistance:
Hastelloy C276:
Excellent resistance to pitting, crevice corrosion, and stress corrosion cracking, especially in reducing environments.
Particularly effective in sulfuric and hydrochloric acids.
Hastelloy C22:
Superior resistance to both oxidizing and reducing environments, making it more versatile.
Better resistance to pitting and crevice corrosion in chloride-containing environments compared to C276.
3. Mechanical Properties
Hastelloy C276:
Known for its high strength and toughness at elevated temperatures.
Hastelloy C22:
Offers good mechanical strength and ductility, with enhanced performance in corrosive environments.
4. Applications
Hastelloy C276:
Commonly used in chemical processing, oil and gas, and pollution control applications where resistance to harsh chemicals is critical.
Hastelloy C22:
Frequently used in pharmaceutical, food processing, and marine applications due to its versatility in different environmental conditions.
5. Weldability
Both alloys are highly weldable; however, Hastelloy C22 may offer slightly better performance in welding applications due to its lower sensitivity to hot cracking.
Summary
Hastelloy C276 is often preferred for applications involving severe reducing conditions.
Hastelloy C22 is favored for environments that are both oxidizing and reducing, offering broader corrosion resistance. The choice between the two depends on the specific requirements of the application, including the types of corrosive environments and mechanical properties needed.
Parameter of Hastelloy Alloy Series:
Hastelloy Grade | Hastelloy B | Hastelloy C-276 | Hastelloy C-4 | Hastelloy C-22 | Hastelloy C-59 | Hastelloy G | Hastelloy X |
Corresponding brand | N10001/ NS321/ ONl65Mo28Fe5/ VN12MV | N10276 / 2.4819/ NS334 / CW12MW | N06455 / 2.4610I 00Cr16Ni65Mo16Ti / NS335 | N06022 / 2.4602/ NS3308 | N06059 / 2.4605/ NS3311 / Alloy59 | N06007 / 2.4618/ NS3402 | N06002 / 2.4665/ GH3536 / GH32 |
Chemical composition% | |||||||
C≤ | 0.05 | 0.01 | 0.015 | 0.015 | 0.01 | 0.05 | 0.05-0.15 |
Mn≤ | 1 | 1 | 1 | 0.5 | 0.5 | 1.0-2.0 | 1 |
P≤ | 0.04 | 0.04 | 0.04 | 0.02 | 0.015 | 0.04 | 0.04 |
S≤ | 0.03 | 0.03 | 0.03 | 0.02 | 0.01 | 0.03 | 0.03 |
Si≤ | 1 | 0.08 | 0.08 | 0.08 | 0.01 | 1 | 1 |
Cr≤ | ≤1 | 14.5-16.5 | 14.0-18.0 | 14.0-18.0 | 22.0-24.0 | 21.0-23.5 | 20.5-23.0 |
Ni≤ | the base | the base | the base | the base | the base | the base | the base |
Mo | 26.0-30.0 | 15.0-17.0 | 14.0-17.0 | 12.5-14.5 | 15.0-16.5 | 5.5-7.5 | 8.0-10.0 |
Cu | ≤0.50 | 1.5-2.5 | |||||
N | W:3.0-4.5 | W:2.5-3.5 | W:≤1.0 | W:0.2-1.0 | |||
Nb | 1.75-2.50 | ||||||
Other | V:0.20-0.40 Co:≤2.50 Fe:4.0-60. | V:≤0.35 Co:≤2.50 Fe:4.0-7.0 | Ti:≤0.70 Co:≤2.0 Fe:≤3.0 | V:≤0.35 Co:≤2.5 Fe:2.0-6.0 | AI:0.10-0.40 Co:≤0.30 Fe:≤1.50 | Co:≤2.5 Fe:≤18.0-21.0 | Co:≤0.5-2.5 Fe:≤17.0-20.0 |
Application of Hastelloy Alloy C22 Wire:
Hastelloy C22 wire is used in various demanding applications due to its excellent corrosion resistance and versatility. Here are some key applications:
1. Chemical Processing
Reactors and Heat Exchangers: Used in systems handling aggressive chemicals, including acids and chlorides.
Piping and Valves: Suitable for transporting corrosive fluids safely.
2. Pharmaceuticals
Manufacturing Equipment: Ideal for equipment that requires high purity and resistance to corrosion, ensuring product integrity.
3. Oil and Gas Industry
Downhole Tubing: Employed in oil extraction environments where resistance to corrosive fluids is crucial.
Offshore Platforms: Components exposed to seawater and harsh conditions.
4. Marine Applications
Seawater Systems: Used in pumps, valves, and other components exposed to marine environments due to its excellent resistance to saltwater corrosion.
5. Nuclear Industry
Reactor Components: Suitable for various parts of nuclear reactors, where durability and resistance to radiation and heat are essential.
6. Power Generation
Gas Turbines: Utilized in components that operate at high temperatures and require resistance to oxidation and corrosion.
7. Food Processing
Processing Equipment: Used in food manufacturing environments where cleanliness and corrosion resistance are vital.
8. Aerospace
Jet Engine Components: Employed in parts exposed to high temperatures and corrosive environments.
Hastelloy C22 wire’s exceptional properties make it a preferred choice in these industries, ensuring reliability and durability in challenging conditions.
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