High Stress Resistant Hastelloy B2 Wire UNS N10665, Alloy B2 Wire
Hastelloy B2 is a high-performance nickel-molybdenum alloy specifically designed for outstanding resistance to corrosion in harsh chemical environments. This alloy is particularly effective in reducing environments, making it an ideal choice for applications involving aggressive acids.
How Is The Working Performance of Hastelloy B2 Wire In Chemical Processing?
Hastelloy B2 wire is highly regarded in the chemical processing industry due to its exceptional properties that enhance performance in various applications. Here are key aspects of its working performance:
1. Corrosion Resistance
Hydrochloric Acid: Hastelloy B2 exhibits outstanding resistance to hydrochloric acid at all concentrations and temperatures, making it ideal for reactors and piping systems handling this aggressive chemical.
Other Non-Oxidizing Acids: The alloy also performs well in sulfuric acid and phosphoric acid environments, which are common in chemical processing.
2. Pitting and Crevice Corrosion Resistance
The alloy's high molybdenum content provides excellent resistance to localized corrosion, such as pitting and crevice corrosion. This is crucial in environments where stagnant areas may occur, reducing the risk of material failure.
3. Stress Corrosion Cracking Resistance
Hastelloy B2 is resistant to stress corrosion cracking, which can be a significant concern in high-stress environments. This property ensures long-term reliability and reduces maintenance needs.
4. Temperature Stability
The alloy maintains its mechanical properties at elevated temperatures, making it suitable for processes that involve heat, such as distillation and chemical reactions that generate significant heat.
5. Mechanical Properties
High Strength and Ductility: Hastelloy B2 wire exhibits excellent mechanical strength and ductility, allowing it to withstand the rigors of chemical processing without deformation or failure.
Fabrication: The wire can be easily fabricated into various forms, such as coils, rods, or components, facilitating its use in diverse applications.
6. Weldability
Hastelloy B2 can be welded using standard techniques, enabling the creation of complex structures without compromising its corrosion resistance. Proper welding techniques ensure that the integrity of the alloy is maintained.
7. Applications in Chemical Processing
Heat Exchangers: Used in heat exchangers that handle corrosive fluids.
Reactors: Suitable for reactors where aggressive chemicals are processed.
Piping Systems: Employed in piping systems that transport corrosive materials, ensuring longevity and reliability.
Parameter of Hastelloy Alloy Series:
Hastelloy Grade | Hastelloy B | Hastelloy C-276 | Hastelloy C-4 | Hastelloy C-22 | Hastelloy C-59 | Hastelloy G | Hastelloy X |
Corresponding brand | N10001/ NS321/ ONl65Mo28Fe5/ VN12MV | N10276 / 2.4819/ NS334 / CW12MW | N06455 / 2.4610I 00Cr16Ni65Mo16Ti / NS335 | N06022 / 2.4602/ NS3308 | N06059 / 2.4605/ NS3311 / Alloy59 | N06007 / 2.4618/ NS3402 | N06002 / 2.4665/ GH3536 / GH32 |
Chemical composition% | |||||||
C≤ | 0.05 | 0.01 | 0.015 | 0.015 | 0.01 | 0.05 | 0.05-0.15 |
Mn≤ | 1 | 1 | 1 | 0.5 | 0.5 | 1.0-2.0 | 1 |
P≤ | 0.04 | 0.04 | 0.04 | 0.02 | 0.015 | 0.04 | 0.04 |
S≤ | 0.03 | 0.03 | 0.03 | 0.02 | 0.01 | 0.03 | 0.03 |
Si≤ | 1 | 0.08 | 0.08 | 0.08 | 0.01 | 1 | 1 |
Cr≤ | ≤1 | 14.5-16.5 | 14.0-18.0 | 14.0-18.0 | 22.0-24.0 | 21.0-23.5 | 20.5-23.0 |
Ni≤ | the base | the base | the base | the base | the base | the base | the base |
Mo | 26.0-30.0 | 15.0-17.0 | 14.0-17.0 | 12.5-14.5 | 15.0-16.5 | 5.5-7.5 | 8.0-10.0 |
Cu | ≤0.50 | 1.5-2.5 | |||||
N | W:3.0-4.5 | W:2.5-3.5 | W:≤1.0 | W:0.2-1.0 | |||
Nb | 1.75-2.50 | ||||||
Other | V:0.20-0.40 Co:≤2.50 Fe:4.0-60. | V:≤0.35 Co:≤2.50 Fe:4.0-7.0 | Ti:≤0.70 Co:≤2.0 Fe:≤3.0 | V:≤0.35 Co:≤2.5 Fe:2.0-6.0 | AI:0.10-0.40 Co:≤0.30 Fe:≤1.50 | Co:≤2.5 Fe:≤18.0-21.0 | Co:≤0.5-2.5 Fe:≤17.0-20.0 |
How does the corrosion resistance of Hastelloy B2 wire compare to other nickel-based alloys?
Hastelloy B2 wire is renowned for its corrosion resistance, particularly in aggressive environments. Here’s how its corrosion resistance compares to other nickel-based alloys:
1. Hastelloy B2 vs. Hastelloy C-276
Hastelloy B2: Excellent resistance to non-oxidizing acids like hydrochloric acid and sulfuric acid. However, it is less resistant to oxidizing environments.
Hastelloy C-276: Offers superior resistance to both oxidizing and reducing environments, making it more versatile in a broader range of corrosive conditions. It performs better in environments containing chlorides and is resistant to pitting and stress corrosion cracking.
2. Hastelloy B2 vs. Inconel 625
Hastelloy B2: Specifically excels in reducing environments, particularly with hydrochloric acid.
Inconel 625: While it has excellent oxidation resistance and is more versatile in high-temperature applications, it is not as effective in reducing environments as Hastelloy B2. Inconel 625 is better suited for applications where oxidizing conditions are present.
3. Hastelloy B2 vs. Monel Alloys
Hastelloy B2: More resistant to hydrochloric acid and other non-oxidizing acids due to its higher molybdenum content.
Monel Alloys (e.g., Monel 400): Provide good resistance to seawater and reducing acids but are generally less resistant to hydrochloric acid compared to Hastelloy B2. Monel alloys may also be more susceptible to pitting in certain environments.
4. Hastelloy B2 vs. Alloy 20
Hastelloy B2: Superior resistance to hydrochloric acid and other aggressive chemicals.
Alloy 20: Offers good resistance to sulfuric acid and is often used in less aggressive environments. However, it lacks the same level of resistance to hydrochloric acid as Hastelloy B2.
Summary of Corrosion Resistance
Best for Reducing Environments: Hastelloy B2 excels in hydrochloric acid and other non-oxidizing environments.
Versatile Performance: Hastelloy C-276 is more versatile across a wider range of corrosive conditions, including both oxidizing and reducing environments.
High-Temperature Applications: Inconel 625 is preferable for high-temperature oxidation resistance but does not match Hastelloy B2 in reducing environments.
Specific Applications: Monel and Alloy 20 have their own strengths but are generally less effective against the aggressive conditions that Hastelloy B2 can withstand.
Conclusion
Hastelloy B2 wire stands out for its exceptional resistance to reducing acids, particularly hydrochloric acid, making it a preferred choice in specific chemical processing applications. However, for broader applications, other nickel-based alloys like Hastelloy C-276 or Inconel 625 may be more suitable depending on the specific corrosive environment. If you need more detailed comparisons or have specific scenarios in mind, feel free to ask!
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